Compressor Contactor Open
Outdoor unit contactor is not pulling in.
Probable Causes
- Bad contactor
- No 24V signal from thermostat
- Low voltage transformer failure
Diagnostic Steps
- Check 24V signal at contactor coil
- Test contactor coil for continuity
- Inspect thermostat subbase wiring
System Lockout - Retry Limit Reached
Furnace has reached maximum retry attempts for ignition or flame proving and has locked out.
Probable Causes
- Ignition failure after 3 attempts
- Flame sensor cannot prove flame
- Gas supply interrupted
Diagnostic Steps
- Power cycle furnace to clear lockout
- Clean flame sensor with fine steel wool
- Verify gas supply is on
- Check igniter for cracks or wear
Normal Operation
System is in standby with no call for heat. LED pulses slowly as a heartbeat indicator.
Diagnostic Steps
- No action needed - normal standby operation
High Pressure Lockout
System locked out on high head pressure.
Probable Causes
- Dirty condenser coil
- Blocked airflow around outdoor unit
- Overcharge of refrigerant
- Non-condensables in system
Diagnostic Steps
- Clean condenser coil
- Clear debris around unit (36 inch clearance)
- Check refrigerant charge
- Check condenser fan motor operation
Pressure Switch Stuck Closed
Pressure switch is reading closed before the inducer motor starts. Switch may be stuck or wiring issue.
Probable Causes
- Stuck pressure switch contacts
- Inducer motor running when it shouldn't
- Short in pressure switch wiring
Diagnostic Steps
- Disconnect pressure switch hose - switch should open
- Test pressure switch with multimeter
- Check for inducer running inadvertently
Normal Operation - Call for Heat
System has received a call for heat and is operating normally.
Diagnostic Steps
- No action needed - system is heating
Low Pressure Lockout
System locked out on low suction pressure.
Probable Causes
- Low refrigerant charge (leak)
- Restricted liquid line
- Dirty evaporator coil
- Failed TXV/EEV
Diagnostic Steps
- Check refrigerant charge and look for leaks
- Inspect liquid line filter drier
- Check evaporator coil
- Test expansion valve operation
Pressure Switch Stuck Open / Failed to Close
Inducer is running but pressure switch has not closed within the expected time.
Probable Causes
- Blocked flue/exhaust pipe
- Blocked condensate drain
- Cracked or disconnected pressure hose
- Weak inducer motor
- Bad pressure switch
Diagnostic Steps
- Check flue and intake pipes for blockage (ice, birds, debris)
- Inspect pressure switch hose for cracks or disconnection
- Clear condensate drain/trap
- Measure inducer motor amps
- Test pressure switch actuation
Open High Limit Switch
The high temperature limit switch has tripped due to excessive heat in the heat exchanger.
Probable Causes
- Dirty or clogged air filter
- Blocked return air vents
- Failed blower motor
- Blower running too slow
- Oversized gas orifices
Diagnostic Steps
- Replace air filter immediately
- Ensure all return and supply vents are open
- Test blower motor operation and speed
- Check gas manifold pressure
- Inspect limit switch reset
Flame Sensed Without Gas Valve Call
Control board is detecting flame when the gas valve should be off. Potential gas leak.
Probable Causes
- Gas valve leaking through internally
- Short circuit in flame sensing circuit
- Control board malfunction
Diagnostic Steps
- SAFETY: Turn off gas supply immediately
- Test gas valve for leak-through
- Inspect flame sensor wiring for shorts
- Replace gas valve if leaking
Power or Low Voltage Interrupt
The furnace detected a power interruption or low voltage condition on the 24V control circuit.
Probable Causes
- Power flicker or outage
- Loose wiring connection
- Weak transformer
- Thermostat wire short
Diagnostic Steps
- Check 24V transformer output
- Inspect all wire connections for looseness
- Look for thermostat wire damage
- Check for proper line voltage
Gas Valve Circuit Failure
The control board cannot properly energize the gas valve circuit.
Probable Causes
- Failed gas valve coil
- Bad wiring to gas valve
- Control board gas output failure
Diagnostic Steps
- Test gas valve coil resistance (should be 40-200 ohms)
- Check wiring between board and gas valve
- Test voltage output from board to gas valve
- Replace gas valve if coil is open
Igniter Circuit Failure
The hot surface igniter or its circuit has failed.
Probable Causes
- Cracked hot surface igniter
- Open igniter circuit
- Board igniter output failure
- Loose igniter connection
Diagnostic Steps
- Test igniter resistance (normal: 40-200 ohms at room temp)
- Inspect igniter for visible cracks
- Check wire connections at igniter and board
- Replace igniter if open or cracked
Check Polarity / Grounding
Line voltage polarity is reversed or ground is missing.
Probable Causes
- Hot and neutral wires reversed at outlet
- Missing or broken ground wire
- Incorrect wiring at disconnect
Diagnostic Steps
- Check outlet with polarity tester
- Verify hot, neutral, and ground connections
- Correct polarity at electrical panel if needed
Flame Rollout Switch Open
The flame rollout safety switch has tripped, indicating flames escaping the combustion chamber.
Probable Causes
- Cracked heat exchanger
- Blocked heat exchanger passages
- Excessive gas pressure
- Rollout switch failure
Diagnostic Steps
- STOP - Potential carbon monoxide hazard
- Inspect heat exchanger for cracks visually
- Check gas manifold pressure
- Do NOT just reset the rollout switch without finding the cause
- Test CO levels in supply air