Heating Operational
Probable Causes
Diagnostic Steps
- No action needed
Flame Without Gas Valve Energized
Probable Causes
- Sticking gas valve
- Short in flame sensor circuit
Diagnostic Steps
- STOP - shut off gas
- Test gas valve operation
- Check flame sensor wiring
External Limit Fault
Probable Causes
- Limit switch open
- Rollout switch open
- Auxiliary limit
Diagnostic Steps
- Check limit switches
- Check airflow
- Reset and observe
Pressure Switch Stuck Closed
Probable Causes
- Bad pressure switch
- Inducer running when shouldn't be
Diagnostic Steps
- Test pressure switch normally open
- Check inducer operation
- Replace switch if stuck
Pressure Switch Fault
Probable Causes
- Blocked vent
- Bad inducer
- Cracked heat exchanger
Diagnostic Steps
- Inspect flue
- Check inducer
- Test pressure switch
Pressure Switch Stuck Open
Probable Causes
- Blocked vent
- Bad hose
- Weak inducer
- Condensate blockage
Diagnostic Steps
- Check flue/intake
- Inspect hose to switch
- Test inducer amps
- Clear condensate
Flame Sense Fault
Probable Causes
- Dirty flame sensor
- Bad ground
- Weak flame
Diagnostic Steps
- Clean flame sensor
- Check grounding
- Check gas pressure
Open High Limit
Probable Causes
- Dirty filter
- Blocked returns
- Bad blower
- Oversized gas orifice
Diagnostic Steps
- Replace filter
- Check returns
- Test blower
- Check gas pressure
Ignition Fault
Probable Causes
- Bad igniter
- No gas
- Control board issue
Diagnostic Steps
- Test igniter
- Verify gas
- Check board
Flame Rollout Switch Open
Probable Causes
- Heat exchanger crack
- Blocked HX
- Gas overpressure
Diagnostic Steps
- STOP - CO hazard
- Inspect heat exchanger
- Test CO levels
- Check gas pressure
Ignition Failure
Probable Causes
- Weak/broken igniter
- No gas
- Dirty flame sensor
Diagnostic Steps
- Verify gas supply
- Check igniter resistance (40-200 ohms)
- Clean flame sensor
- Check grounding
Ignition Lockout - Max Retries
Probable Causes
- Repeated ignition failures
Diagnostic Steps
- Power cycle to clear lockout
- Address underlying issue from code 6
- Service call needed